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DSSF CONNECT
Manual quote

Custom forging, made in Morocco and delivered to Africa and Europe

Forging produces parts with continuous grain flow, stronger in fatigue and impact than parts machined from solid: flanges, hubs, connecting rods, levers, hooks, safety pins, lifting and suspension parts. The DSSF CONNECT network covers open-die forging for one-offs and long parts, and closed-die hot forging for series with defined geometry.

The quote is manual: it separates the die, the forged blank, heat treatment and finish machining. The DSSF engineer checks drafts, radii and parting line, and proposes a machinable blank when quantity does not justify tooling.

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Standard capacity
800 × 400 × 300 mm
network target, confirmed by the selected shop
Unit mass
0.2 – 40 kg
network target, confirmed by the selected shop
Series
One-off (open die) to high volume (closed die)
Typical manufacturing lead time
6 to 12 weeks including tooling; 2 to 4 weeks without a die
excluding transport, confirmed in the quote
Quote mode
Structured manual quote
Analysis by a DSSF engineer, tooling and part price itemised; no automatic price.

Forging

Materials

Structural and alloy heat-treatable steels (C45, 42CrMo4), austenitic stainless, brass and forging aluminium; aerospace grades on consultation.

  • Aluminium 7075-T6
  • Steel C45
  • Stainless 316L
  • Brass CuZn39Pb3
  • Steel 42CrMo4 (forging)

DFM rules

  • Draft 3° to 7° (steel) on faces parallel to die travel.
  • Generous radii (≥ 3 mm); no sharp corners or thin walls (< 3 mm).
  • Parting line defined at quote; machining allowance 1.5 to 3 mm per face.
  • Holes, threads and tight dimensions are achieved by finish machining.

Quality and documents

3.1 material certificate and traceable heat treatment; hardness, magnetic particle or ultrasonic testing and post-machining dimensional report as options.

Related finishes

  • Bead blasting
  • Zinc plating
  • Heat treatment (quench, temper, case hardening)
  • Shot blasting

Variants covered

  • Open-die forging
  • Closed-die forging (hot stamping)

Capacities, series and lead times shown are orders of magnitude matching the network target; they are confirmed on each quote according to the selected shop. No prices are displayed on these pages.

Frequently asked questions

From what quantity does closed-die forging make sense?
When die cost is amortised over the series, generally from a few hundred parts; below that, open-die forging or a machined blank is proposed.
What tolerances on a forged blank?
Per ISO 8062-3 / DIN 7526 for closed-die forgings; functional dimensions are achieved by finish machining with the allowance stated in the quote.
Is heat treatment included?
It is offered in the quote: normalising, quench and temper or case hardening depending on grade and the target hardness stated on the drawing.
Which documents are needed?
Finished-part drawing with grade, hardness, machined zones and required inspections; the forged-blank STEP is produced by the forge and submitted for approval.

Processes

All processes

Each page describes network capacity, materials, design rules and quoting mode.